DVPWM

DVPWM is a PWM driver originally designed for very simple LED lighting. It is built to small, robust and convenient.

It has one single control: a rotating knob with on/off switch attached. In "off" position, circuitry is completely offline.


 * Input: 6-15 VDC. Inversion protected, suitable for dirty or noisy power supplies.
 * Output: "high" frequency PWM with duty cycle ranging from almost zero to almost 100%
 * Maximum admissible current: 5A with SMD fuse on-board. This makes it probably overkill for small lighting, but will allow you to power about 25m of standard LED stripe or even small electric motors.
 * In most cases, more than one DVPWM can be combined for RGB lighting (common ground)

Schematic
Thanks to Joël H for the schematic. He made it with Kicad and his little brain.

[[Media:DVPWM Schematic.pdf|Schematic (PDF)]]

PCB


PCB design was achieved with Topor, a piece of software which truly amazes me. Through recursive contemplation of the routing algorithm, I was able to shorten the track lengths to an almost minimum and reduce the number of vias to zero. The output from Topor was then imported into Kicad again, because we couldn't be bothered to learn new things so early after sunrise.

PCB size is 26x37mm. Height from frontplate (if applicable: circuit secured to frontplate using the knob's nut): 22mm

Most text is made unreadable when the components are in place, but we didn't care much about this ; priority was the size, and it was time for a nap.

Component list
To achieve the very small size, most components are SMD type. Only exceptions are the rotating knob, and one capacitor. Due to the relatively small amount of components and their size, this circuit is an ideal for anyone who would like to learn SMD soldering.

[[Media:DVPWM ComponentsList105.pdf|Component list (PDF)]]

Suggestions for cheaper alternates are welcome.

Kits
Kits are available for CHF 30.- a piece, cheaper for larger quantities. This includes the PCB and all the necessary components. While this may seem relatively expensive, the knob is far from cheap (and no alternative was found at the time) and so is one of the capacitors. There is also some provision for development costs, so we can continue to offer you more useful circuits.

Please contact [mailto:electro-shop@pg21.org electro-shop@pg21.org] to order.