Difference between revisions of "Old makerspace laser cutter"

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(Added pics and info about RDCam reverse engineering)
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== Hardware ==
 
== Hardware ==
Search terms:  Ebay 100w laser or Senhui laser (2800~3500 usd for laser cutter with shipping depending on source, ~350 usd for laser tube without shipping). RD-ACS [http://rdacs.en.alibaba.com/product/1560634708-220105172/laser_machine_control_card.html controller] (generic controller so used in lots of laser cutters).
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Search terms:  Ebay 100w laser or just 100w laser - it's a generic design (3500~4000 usd for laser cutter with/without shipping depending on source, ~1000 usd for laser tube with shipping). RD-ACS [http://rdacs.en.alibaba.com/product/1560634708-220105172/laser_machine_control_card.html controller] (generic controller so used in lots of laser cutters).
  
 
[[File:Laser_front.jpg|500px]] [[File:Laser_top.jpg|500px]] [[File:Laser_control_panel.jpg|500px]] [[File:Laser_cutter_tube.jpg|500px]]
 
[[File:Laser_front.jpg|500px]] [[File:Laser_top.jpg|500px]] [[File:Laser_control_panel.jpg|500px]] [[File:Laser_cutter_tube.jpg|500px]]
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RDCam would not install in crossover (gui for wine), but feel free to try. Please note that .rld files created in different versions of the software are not inter-compatible unfortunately. [http://stefan.schuermans.info/rdcam/ This guy] started reverse engineering the (scrambled) communications and .rld protocols, he has also managed to get it to work on wine.
 
RDCam would not install in crossover (gui for wine), but feel free to try. Please note that .rld files created in different versions of the software are not inter-compatible unfortunately. [http://stefan.schuermans.info/rdcam/ This guy] started reverse engineering the (scrambled) communications and .rld protocols, he has also managed to get it to work on wine.
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[[File:Rdcam manual.pdf]]
  
 
== Materials ==
 
== Materials ==
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[[File:Fixme wooden tags by QR code printer.jpg|500px]]
 
[[File:Fixme wooden tags by QR code printer.jpg|500px]]
 
[[File:Laser_flexible_living_corners.jpg|500px]]
 
[[File:Laser_flexible_living_corners.jpg|500px]]
 
 
[[File:Laser_engraving_tests.jpg|500px]]
 
[[File:Laser_engraving_tests.jpg|500px]]
 
[[File:Laser_donut.jpg|500px]]
 
[[File:Laser_donut.jpg|500px]]
 
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[[File:Laser_giant_qr_code.jpg|246px]]
[[File:Laser_giant_qr_code.jpg|250px]]
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[[File:Laser_cut_the_world!.JPG|555px]]
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[[File:Laser_cut_wooden_art.jpg|500px]]
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[[File:Laser_cut_QR_code_tokens.jpg|500px]]
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[[File:Laser_cut_10mm_wood.jpg|500px]]
  
 
=== Cardboard ===
 
=== Cardboard ===
 
[[File:Laser_cutting_rpi_case.jpg|500px]]
 
[[File:Laser_cutting_rpi_case.jpg|500px]]
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[[File:Laser_cut_cardboard_Raspberry_Pi_case.jpg|500px]]
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[[File:Laser_cut_cardboard_Fixme_logo.jpg|500px]]
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[[File:Laser_cut_motivational_sign.jpg|500px]]
  
 
=== Paper ===
 
=== Paper ===
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[[File:Laser_acrylic_fixme_logo.jpg|500px]]
 
[[File:Laser_acrylic_fixme_logo.jpg|500px]]
 
[[File:Laser_fixme_logo_in_keychain.jpg|500px]]
 
[[File:Laser_fixme_logo_in_keychain.jpg|500px]]
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[[File:Laser cutter early acrylic test.jpg|500px]]
  
 
Virtually no testing done yet
 
Virtually no testing done yet
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=== Others ===
 
=== Others ===
 
There still needs to be extensive testing done to see which materials work and which don't, but basically the gist of it is: don't use anything that has PVC in it, and don't use metal (unless for engraving -> need to explore options). There have been some tests with rubber (for stamps) as well, this needs to be properly documented and more testing needs to be done.
 
There still needs to be extensive testing done to see which materials work and which don't, but basically the gist of it is: don't use anything that has PVC in it, and don't use metal (unless for engraving -> need to explore options). There have been some tests with rubber (for stamps) as well, this needs to be properly documented and more testing needs to be done.
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[[File:Laser cutter authorized materials.jpg|500px]]

Revision as of 01:49, 29 March 2015

Hardware

Search terms: Ebay 100w laser or just 100w laser - it's a generic design (3500~4000 usd for laser cutter with/without shipping depending on source, ~1000 usd for laser tube with shipping). RD-ACS controller (generic controller so used in lots of laser cutters).

Laser front.jpg Laser top.jpg Laser control panel.jpg Laser cutter tube.jpg

Design software

Inkscape

  1. Make sure object is vector (if you import a svg or make your own drawing, it will be already a vector; however png's and jpg's aren't vectors)
    1. Select object, then open the Trace Bitmap menu (Path > Trace Bitmap)
    2. Play with the various single scan options, and click 'update' to see a preview
    3. Convert the object to a path (Path > Object to Path)
    4. Set stroke (Object > Fill and Stroke) of object to 0.25px and no fill
    5. For every different layer you want to cut/engrave on the laser (aka engraved with different power for gradients), you must create a new color of the stroke
  2. Save as as dxf (you need python-lxml for this part, apt-get install python-lxml or pip install lxml (doesn't work out of the box on mac))

Illustrator

  1. 0.25mm stroke, use a different color for each layer
  2. File > Export as dxf, use R13/LT95 for the dxf format

Rhino

Used by Swisskoo and marc

Laser software

The laser cutter is controlled by RDCam (version 5.2.06 installed on Atelier computer, other versions available on foo), it's manual is here File:Rdcam manual.pdf. When installing, you have to install it in 'demo mode', otherwise Laserworks won't open without a cutter connected (also don't forget to select english ;).

Laserworks-setup.png

RDCam would not install in crossover (gui for wine), but feel free to try. Please note that .rld files created in different versions of the software are not inter-compatible unfortunately. This guy started reverse engineering the (scrambled) communications and .rld protocols, he has also managed to get it to work on wine.

File:Rdcam manual.pdf

Materials

Wood

Fixme wooden tags by QR code printer.jpg Laser flexible living corners.jpg Laser engraving tests.jpg Laser donut.jpg Laser giant qr code.jpg Laser cut the world!.JPG Laser cut wooden art.jpg Laser cut QR code tokens.jpg Laser cut 10mm wood.jpg

Cardboard

Laser cutting rpi case.jpg Laser cut cardboard Raspberry Pi case.jpg Laser cut cardboard Fixme logo.jpg Laser cut motivational sign.jpg

Paper

No testing done yet

Acrylic

Alexis Roussel holding BTC logo cut at Fixme.jpg Laser acrylic fixme logo.jpg Laser fixme logo in keychain.jpg Laser cutter early acrylic test.jpg

Virtually no testing done yet

Others

There still needs to be extensive testing done to see which materials work and which don't, but basically the gist of it is: don't use anything that has PVC in it, and don't use metal (unless for engraving -> need to explore options). There have been some tests with rubber (for stamps) as well, this needs to be properly documented and more testing needs to be done.

Laser cutter authorized materials.jpg