3d printer
From Fixme.ch
								
												
				Contents
Software
3D Software
-  Sketchup is a free, popular and most importantly, easy to use software which allows for the quick creation of 3D models (requires su2stl plugin for STL export/import)
- Sketchup 2013 Mac
 - Sketchup 2013 Windows
 - Sketchup 8 Windows (This version works with wine)
 
 - OpenSCAD is a script-based 3D editor, which can make use of parameters, conditions, for and while loops, etc... This is currently Petaflot's choice
 - 3DTin is an online WebGL 3D modeling web-app
 - Netfabb (Linux version)
 
Printing software
-  https://print.fixme.ch web interface to replace Printrun/Cura (still need Slic3r to create the gcode)
- Currently not connected to the printer
 - Used for the webcam: http://webcam.fixme.ch
 
 - Slic3r and Printrun
 - To check, http://projectsilkworm.com/
 - Check STL files for printability: http://cloud.netfabb.com/
 - Buy material in switzerland: Resources#3D_Printer
 
Cura for printing
Installation
- http://daid.github.com/Cura/
 - it's the only software worth it
 - Yes, you will need PyOpenGL for it to run. Displaying nice 3d images is not that trivial.
 
- Recommended: Use the dev version on github: https://github.com/daid/Cura.git (12.10 when I'm writing)
 - Required packages: wxPython and PyOpenGL.
 - You can use a python virtualenv.
 
First use
- On first Cura start, you don't need to upgrade to Marlin firmware because it's already done.
 - You should run the checks, at least to check if USB connection between PC and the printer is working. For temperature check, the printer need to cool down (to ~30) before heating and check, it can take looong time.
 - Now you can use Cura to print objects.
 
Printing
- Load a .stl model.
 - Change orientation, size, etc...
 - Check settings on the left (and in the different tabs)
 - Click on the Prepare print button.
 - Software will slice the object into GCode. The more you choose a large scale object, the longer the execution time is.
 - When it done, click on Print button to open the Printing dialog.
 - Wait the software connect with the printer, Connection button will turn from clickable to readonly and Print button will turn from readonly to clickable.
 - Set the temperature with the arrows (yeah it's not working by putting the number directly)
 - Wait a bit so the hot end is distributively warmed
 - Extrude before printing, so the wire is at the start of the hot end
 - Make sure the wire is extruding correctly (the output wire is regular)
 - Click the Print button.
 
Settings
- Walls: 0.4 (1 wall) is good
 - Print speed: 80mm/s is clean (you may increase temperature for more speed)
 -  Infill:
- strong material, 80-100%
 - Light print, 10-15%
 
 - Temparatures: ~230-240°
 -  Support type:
- Exterior when there's a big overhang (we made a 10cm overhang without support, but generally it's >1cm)
 - None in general
 
 - Raft: needed when there are small pieces at the bottom (so they stick to the bed)
 - Experiment !
 
Important points
- KEEP YOUR EYES ON THE PRINTER THROUGHOUT THE PRINTING PROCESS!!! And clean what could interfere with the printing.
 - BE carefull with the end stops, if they don't work, turn OFF the printer immediatly and fix them (by bending the metal part a little bit for instance)
 
After printing
- If a pile of plastic has formed in the extruder, remove the wire complitely and cut it
 - Put the leftover in the box, maybe one day we'll be able to recycle it!
 
Finance
- To buy new PLA filament and upgrade parts, there's a piggy bank next to the printer
 - The cost in filament is indicated by Cura, just take a guess to add general maintenance cost of the printer
 
Issues to fix
- End stops are getting crapy
 - Belt tension is bad
 - Y alignement problems
 - Fan can't be turned off (electrical problem?)
 -  
http://wiki.ultimaker.com/Jamming -  
Needs a new tube and fixation -  
One of the nozzle is loose. When the extrusion begins, the pipe move -  
Belt tension: https://www.youtube.com/watch?v=grHmmmSoOfc& -  
Thermocoupler and the heater are stuck in the head 
Todo
Stuff to print
Files
- FIXME keychain: File:Fixme-key.stl
 - Tablet support: File:Tablet-support.stl
 - Pincette: File:Pincette-led.stl File:Pincette-piles.stl
 
Photos
New parts
- Ordered and installed May 2013
 - Advices from FabLab Munchen: https://plus.google.com/u/0/118147898615631299121/posts/Kckxn1ssgUt
 -  Self-printer alternatives
- http://www.thingiverse.com/thing:26094 Extruder upgrade
 
 
Other resources
- Filabot (recycling): buy kickstarter
 - 3D scanner with Camera + Laser + MatLab + MeshLab
 - http://themartinlab.tumblr.com/post/51803765008/10-things-i-wish-i-wouldve-known-before-owning-a-3d
 - http://spiderbot.eu/
 - Smoothing PLA
 - Drag&Drop page to easily transfert a .stl file to the server [1]