Difference between revisions of "Plastic recycling"

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| Tube
 
| Tube
| Part where the material will flow trough. Which material should we use ? (Aluminium/ (Stainless) steel /
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| Part where the material will flow trough. Which material should we use ? (Aluminium/ (Stainless) steel) ?
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Also we will have to be able to dig holes to put the temp sensors inside.
 
| Needed (20mm internal diameter)
 
| Needed (20mm internal diameter)
 
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| Heating element
 
| Heating element
| Nichrome wire ? Ceramic heaters ? Quite cheap on ebay
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| Nichrome wire ? Ceramic heaters ? Quite cheap on ebay.
| Needed
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This will be controlled by a thermostat (when the tx is above a defined point we shut it down).
 +
 
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Find a way to attach this (high-temp resistant tape ?) and isolate from the outside.
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| Bought 10ft of G28 nichrome wire.
 
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| Thermometers
 
| Thermometers

Revision as of 12:18, 13 November 2013

Description

Build an extruder to recycle and create new filament cheaply for Fixme's Ultimaker and other people's printers. An extruder is constructed from essentially two parts: a feeding mechanism, and a heater - chopped plastic is fed from a container into the feeding mechanism, which then pushes the plastic slowly through the heater to create the filament.


Goal

  • Recycle failed/old prints and extruded plastic
  • Recycle other plastics, such as PET bottles (caps), etc
  • Experiment with new colors and materials

Obstacles

  • Get a filament of repeatable thickness
  • More complex = more difficult
  • Ventilation preferable for ABS

Parts needed

Part Name Description State
Tube Part where the material will flow trough. Which material should we use ? (Aluminium/ (Stainless) steel) ?

Also we will have to be able to dig holes to put the temp sensors inside.

Needed (20mm internal diameter)
Auger Screw pushing the material Just bought one of those on Ebay
Motor Makes stuff move Needed
Heating element Nichrome wire ? Ceramic heaters ? Quite cheap on ebay.

This will be controlled by a thermostat (when the tx is above a defined point we shut it down).

Find a way to attach this (high-temp resistant tape ?) and isolate from the outside.

Bought 10ft of G28 nichrome wire.
Thermometers Get the internal temperature in different places of the tube (rear, middle and nose for example). Needed
Extrusion nozzle Transforms the heated plastic into a regular filament suitable for the printer. Needed
Cooling system "From liquid to solid in a trice !". Air/water/oil ? Needed

Resources

Extruders

I'm guessing we should build something in between - not too simple but not too expensive either.

Misc

Schedule

Why do we even have this section?

Participants